Table of Contents:

The Basics: What Makes Your Engine Tick
Your Engines Four Basic Needs | Inside Your Engine—The Basic Components | Basic Two-Stroke and Four-Stroke Cycles: The Four-Stroke; The Two-Stroke | The Basics of Troubleshooting.

Breaking in a New Engine
General Break-in Guidelines: Additives; Oil Grades; Mix Ratio; Operating Procedure.

Routine Maintenance
Daily Checks and Maintenance | Monthly Checks and Maintenance | Seasonal Checks and Maintenance | Three-Month (or Seasonal) Service Checks: Grease Points; Propeller Inspection ; Gearcase-Oil Change; Cooling System; Impeller Replacement; Cylinder Compression; Fuel System; Automatic Oiler; Steering; Battery; Two Final Adjustments | Special Considerations for Four-Stroke Engines: Sump-Oil Change; Timing-Belt Wear; Valve Clearance Check | Maintenance in a Nutshell: Daily Checks; Monthly Checks; Seasonal Checks; Additional Four-Stroke Annual Service | Off-Season Storage and Spring Commissioning: Winter Storage; Spring Commissioning.

How to Find the Trouble
Listen, Look, and Feel for Trouble | A Troubleshooting Plan of Attack: Ten Categories of Trouble | Symptoms and Probable Causes: Engine Will Not Start; Engine Runs Irregularly or Stalls; Rough Idle; Engine Speed Will Not Increase; Engine Overheats; Engine Speed Higher than Normal; Engine Speed Lower than Normal; Boat Speed Low; Steering Pulls to One Side; Excessive Blue Smoke.

Isolating Ignition System Problems
Ignition Components and What They Do | Ignition Tests | Testing for Spark | Testing the Plugs | Ignition Problems—Tests and Procedures: Ignition Problems Checklist | Testing Spark-Plug Wires | Testing High-Tension Coils | Testing Charge and Sensor Coils and Ignition Module: Testing the Charge Coil; Testing the Sensor Coil; Testing Coil Voltages; Charge-Coil Test; Sensor-Coil Test; Ignition-Module Test; Under-the-Flywheel Systems | Some Additional Checks: Testing Your Stop Switch; Testing a Mercury (Tilt) Stop Switch | Final Checks and Ignition Timing: Checking the Timing; CDI Unit Problems; Optical Timing Systems; Summing It Up.

The Charging and Starting Systems
Charging—The Key Components: How It All Works | Testing Your Battery: Battery Capacity Test; Battery Drain Test | Charging System Problems and Possible Causes: Verifying Charging-System Output; Testing Your AC Voltage Rectifier | Testing the Stator Windings: The Sequence to Follow | Troubleshooting Electric Starter Circuits: Voltage-Drop Test | Testing the Neutral Safety Switch: Neutral Switch Misadjustment | Testing an Ignition Switch: Other Starter-Related Problems | Manual Starters: Winding On a New Pull Cord; Replacing the Coil Spring.

The Fuel and Lubrication Systems
Fuel-Delivery Systems | The Spin-On Fuel/Water Separator | Fuel System Safety Considerations | Fuel-System Basics and Common Problems: Fuel-Tank Strainer; Anti-Siphon Valve; Flushing the Tank; Portable-Tank Strainers; The Fuel/Water Separator; The Primer Bulb; Fuel Pump Strainer | Fuel Supply Problems: The Fuel Pump; Checking the Seal; Fuel Pump Removal and Disassembly | Fuel Delivery Step by Step | Classic Symptoms of Carburetor Problems: Mixing Air and Fuel | How a Carburetor Works: The Float Circuit; The Idle Circuit; The Intermediate Circuit; The High-Speed Circuit; The Choke Circuit | Removing Your Carburetor | Disassembling Your Carburetor | Choke and Primer Systems: Further Checks; Manual Primers; Electric Primers; Electric Chokes; Thermal Wax Valves; Changing Technology | Lubrication Systems: The Pre-Mix Method; OMCs VRO System; Mechanical Oil-Pump Systems; Oil Recirculation Systems; Four-Stroke Engine Lubrication.

Servicing the Steering and Trim Systems
Tiller Steering: Steering-Tension Adjustment; Trim Tab Adjustment | Cable-Controlled Steering: Measuring for a New Steering Cable | Hydraulic Steering: Routine Servicing; Symptoms of Problems; Bleeding a Hydraulic System; Trim and Tilt Systems; Electrical Troubleshooting.

The Cooling System, Lower Unit, and Propeller
Air Cooling: Air-and-Water Cooling | Water Cooling: Symptoms of Overheating; Causes of Overheating; Thermostat Removal and Testing; Flushing Your Cooling System; Servicing the Water Pump; Reinstalling the Lower Unit | Testing the Overheat Alarm | The Shifting System: Diagnosing Shifting Problems | Lower-Unit Maintenance | Choosing a Propeller: Propeller Terms.

Dealing with Corrosion
Sacrificial Zincs: The Galvanic Series | Touching Up Paint Chips and Corrosion | Dealing with Hardware Corrosion: Releasing Fasteners and Preventing Corrosion | Frozen Bolts | Saving a Drowned Engine.

A Look at the Future
An Era of Increased Reliability | A Range of Choices | The Mercury/Mariner DFI System | The Johnson/Evinrude (OMC) Ficht System | Yamaha's Answer | Looking Ahead.

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